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Custom business system

A production system that runs the workshop floor.

We replaced Advanced Fabrications' whiteboards, paper job sheets and scattered spreadsheets with one custom system — a single live dashboard the whole team runs from.

See the system, screen by screen
The production board Advanced Fabrications runs the floor from — kanban lanes for Pending Review, CNC, Big Laser, Small Laser and Fab, each job tagged by machine, urgency and due date.
Client
Advanced Fabrications
Sector
Plastic fabrication
Team
~12 people
Scope
Custom production system

The challenge

The client was tracking live production across the workshop on whiteboards, paper job sheets and scattered spreadsheets. Jobs slipped between stages, status was whatever someone remembered, and the office had no real-time view of what was where.

What we built

A database-backed system designed around how the workshop actually runs — not how software thinks it should.

Production dashboard

Every job, every stage, at a glance — the whole floor on one screen.

Job stages & status tracking

Jobs move through clear stages; nothing falls through the cracks.

Staff workflows

The floor sees what's theirs; the office sees everything.

File & document uploads

Drawings and specs live with the job, not in someone’s inbox.

Customer & order records

Orders linked directly to production, end to end.

Reporting dashboard

Output, bottlenecks and status in real time.

Admin controls

Roles and permissions for office versus floor.

The system, screen by screen

Not mockups — the real thing.

Every screen below is the live system running — one point at a time, so you can see exactly what it does and why it matters.

The same production board in dark mode, tuned for the workshop floor.
The board, as the floor sees it. The office runs it light, the workshop runs it dark — same screen, every job, every machine.
Quote calculator pricing a job line by line across machines, materials and outside work, with margin, profit and sell price totalled.
Quoting

Quotes that can't lose money.

Machine time, materials and outside work priced line by line — margin, profit and sell price totalled as you type. No more quoting on gut feel.

Drag-to-schedule view for placing jobs onto machines and days.
Scheduling

Plan the week by dragging.

Drop a job onto a machine and a day. The board updates for everyone at once — the plan on screen is the plan on the floor.

Business-overview dashboard with live counts for in production, working now, machines running and completed today.
The numbers

The whole shop, at a glance.

In production, working now, machines running, completed today — the office finally sees the floor in real time, without walking it.

The production board on the phone — every machine's lanes in a pocket view. The operator's My Jobs screen — a running job with a live timer, a job pinned by the office, and up-next work. The day's numbers on the phone — jobs in production, operators working, machines running and completed today.
On the floor

Built for the machine, not the desk.

Operators tap to start a timer and tap again when a job's done — with the board and the day's numbers in the same pocket. Nothing to learn.

How we worked

Five steps, starting on the workshop floor and ending with a system the team actually uses.

01

Discovery on the floor

We started in the workshop, not a meeting room — watching how jobs actually move through the building.

02

Mapped the real workflow

Every stage a job passes through, from order in to out the door, captured as it really happens.

03

Built & prototyped

A working prototype early, so the team could react to something real rather than a document.

04

Tested with the team

Refined with the people who would use it every day, until it fitted how they work.

05

Hands-on rollout

Implemented on site with hands-on support until the new system stuck.

The result

Manual production tracking is gone. Jobs move through clear stages on one live dashboard, and the office has real-time visibility of the workshop floor for the first time — whiteboards and spreadsheets replaced by a single source of truth the whole team works from.

← Back to all work

They replaced our spreadsheet, our paper tickets and a lot of guesswork with one system that runs the whole shop. Every person only touches their own small part, so there was next to nothing to learn — and now we see the profit on every single job.

Advanced Fabrications Plastic-fabrication workshop · ~12 people

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